← All capabilities Capability · Core

Cut, Sew, Pattern & Sample

The full cut-and-sew stack, in one facility, for build-to-spec programs. Pattern making, sample development, cutting, sewing, QC, packing, shipping.

Current customers: OEM partners, primes, DoD

Sewing operator at Excel Manufacturing

The full stack, one facility

  • Pattern making and grading
  • Sample development and product development support
  • Automated and manual cutting
  • Sewing — single-needle, double-needle, bartack, programmable
  • Quality control and inspection
  • Packing and shipping

Programs stay under one roof from pattern development through shipping. That’s the heritage capability that made Excel a fifty-year cut-and-sew shop — and the operating backbone under every newer capability we’ve added.

Automated fabric cutter at Excel Manufacturing
Automated cutting
Automatic bartack machine
Programmable bartack
Packing finished goods for shipment
Packing and shipping

New program in the pipeline?

Tell us what you’re building. We’ll respond within one business day.

Start a program conversation
  • ISO 9001:2015
  • Berry Amendment 100%
  • HUBZone Certified
  • DCMA Partner
  • CAGE 48D94
  • Active DLA